ESD Simulation Training Podcast offers a series of episodes that explore technical training courses tailored for the process industries. Since 1989, we have empowered thousands of engineers with practical knowledge and skills across various topics such as Process Problem Solving and Troubleshooting, Centrifugal and Reciprocating Compressor Training, Screw Compressor Training, Energy Transition, Critical Thinking, and FPSO Operations. Tune in to gain valuable insights and enhance your expertise in your field.
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In the 12th episode of the ESD Simulation Training Podcast, Sarah Moody and Mark Dixon discuss the role of simulator training for control room operators. They explore ESD's PEARL simulator and highlight its ability to model and simulate process operations. Mark breaks down how immersive problem-solving, and consistent feedback transforms individual operators into cohesive, confident teams. This conversation provides an in-depth look at how learning from simulation mistakes prevents real-world shutdowns while optimizing efficiency and safety. Visit www.esdsimulation.com (https://www.google.com/search?q=https%3A%2F%2Fwww.esdsimulation.com) to learn more.
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7 Jul 2026
Coal Seam Gas in Australia
In Episode 11 of the ESD Simulation Podcast, Sarah Moody sits down with industry expert Howard Thomas to explore the complexities of Coal Seam Gas (CSG) processing in Australia. They discuss Howard’s extensive 39-year career spanning plant operations and executive consulting, the unique characteristics of extracting virtually pure methane from unconventional reservoirs, and the critical systems required to manage low-pressure gas fields. The conversation provides an in-depth look at compression equipment, gas dehydration technologies, and the vital environmental hurdles surrounding water management and regional geology. Visit www.esdsimulation.com (https://www.google.com/search?q=https://www.esdsimulation.com) to learn more.
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17 Feb 2026
FPSOs
In Episode 10 of the ESD Simulation Training Podcast, Mark Dixon sits down with industry expert Robert Hobber to explore the complexities of Floating Production, Storage, and Offloading (FPSO) units.
They discuss Bob’s extensive career in commissioning and operations, the unique advantages of using mobile floating plants in remote locations, and the critical systems that allow these vessels to operate without pipelines.
The conversation provides an in-depth look at mooring systems, vessel motion challenges, and the vital international safety and environmental regulations.
Visit www.esdsimulation.com (https://www.google.com/search?q=https://www.esdsimulation.com) to learn more.
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11 Nov 2025
Hydrogen Production
In episode 9 of ESD Simulation Podcast, Brian Hillaby and Mark Dixon, explore the pivotal role of hydrogen in the push toward Net Zero within process engineering. The discussion first breaks down the critical safety challenges associated with handling volatile hydrogen compared to natural gas, highlighting its wide flammability range and invisible flame. Next, it clarifies the difference between green hydrogen and blue hydrogen, detailing their production methods and storage implications. Finally, the segment emphasizes the vital importance of high-fidelity, dynamic simulation training for preparing the global workforce to safely and efficiently manage hydrogen production, compression, and transmission systems.
Visit www.esdsimulation.com (http://www.esdsimulation.com/) to learn more.
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19 Aug 2025
Production Processing
In Episode 8 of the ESD Simulation Training Podcast, Brian Hillaby speaks with industry veteran Nick Jackson about production processing and emergency systems on oil and gas installations. They delve into Nick's extensive experience, the comprehensive three-day training course he delivers through ESD, and key aspects of offshore operations including drilling wells, various offshore structures, and fascinating developments in subsea processing. Nick also explains how well fluids are processed, the often-underestimated importance of utility systems, and the critical roles of Emergency Shutdown, and Fire & Gas systems.
Visit www.esdsimulation.com (http://www.esdsimulation.com/) to learn more.
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24 Jun 2025
Glycol Dehydration
Host Brian Hillaby interviews Managing Director Mark Dixon about glycol dehydration, highlighting its critical role in gas systems and how simulation enhances ESD's training approach.
14 May 2025
Process Control
In this sixth episode, host Brian Hillaby sits down with Edward Dilley, a seasoned chartered chemical engineer. Together, they explore the fundamentals and real-world significance of process control in industrial settings. Edward shares insights into why proper measurement and control are essential for safety, environmental compliance, and profitability. The conversation covers common failures in process control systems, the shortcomings of academic theory, and how ESD’s simulation-based training bridges the gap with hands-on, practical learning. Listeners will also hear about the role of alarms, the risks of poor tuning, and how well-designed control systems can enhance plant performance. Whether you're an early-career engineer or a seasoned professional, this episode offers valuable lessons on mastering process control.
Visit www.esdsimulation.com (http://www.esdsimulation.com/) to learn more.
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27 Feb 2025
Compressor Stations Operations
In our fifth episode, host Brian Hillaby interviews Mark Dixon, founder of ESD Simulation Training, to explore the vital role of compressor stations in natural gas transmission. They discuss key equipment, operational challenges, and the importance of simulation models in training. Learn how ESD’s courses empower engineers worldwide in the operation and maintenance of these critical facilities.
Visit www.esdsimulation.com (http://www.esdsimulation.com) to learn more.
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20 Jan 2025
Critical Thinking
In the fourth episode of ESD Simulation Training’s podcast series, host Brian Hillaby discusses critical thinking with Howard Thomas, a seasoned process consultant with decades of experience in engineering and operations. Howard shares his "golden rules" for effective critical thinking, emphasizing evidence-based decision-making, precise measurement, and avoiding assumptions. He highlights the distinction between critical and creative thinking and explains how ESD’s immersive training course, built around a practical board game, helps participants develop analytical skills. Howard also touches on themes from his book Simplicity from Complexity, advocating for deeper understanding to simplify problem-solving.
Visit www.esdsimulation.com (http://www.esdsimulation.com) to learn more.
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4 Nov 2024
Carbon Capture & Storage
In our third episode, host Brian Hillaby and Managing Director Mark Dixon explore the critical role of carbon capture and storage (CCS) in meeting decarbonization and net-zero targets. This podcast covers key processes, economic drivers like carbon taxes, and ESD's global experience in CCS projects.
https://www.esd-simulation.com
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29 Aug 2024
Dry Gas Seals
In our second episode, Brian Hillaby speaks with Ken Takon, a Rotating Equipment Consultant, about the purpose, advantages, and challenges of dry gas seals. He touches on the history, development, and practical considerations of using dry gas seals, including their application in various compressor types and operating conditions.
https://www.esd-simulation.com/
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22 Jul 2024
Problem Solving and Troubleshooting in Process Operations
With over 30 years of experience in the wood pulp manufacturing industry and a decade in developing technical training materials, Brian Hillaby brings a wealth of knowledge to ESD's first episode. In this episode, "Problem Solving and Troubleshooting in Process Operations," Brian interviews Mark Dixon, the Founder and Managing Director of ESD. Mark, a Chartered Gas Engineer and Fellow of the Institution of Chemical Engineers shares his insights from over 25 years of delivering training courses across various process industries. Join us as we explore the importance of problem-solving, effective training techniques, and the benefits of using dynamic simulation models. Tune in to learn more about enhancing plant safety and operational efficiency.
https://www.esd-simulation.com/
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